SDAP-1200FBR / SDAP-1200FDR
Under head type compressed air sample cutting machine
SDAP-100N
Desk type compressed air sample cutting machine
SDAP-100NP
Desk type compressed air sample cutting machine (Prepared for pipes)
SDAP-1200FBGK
Compressed air unvulcanized rubber cutting machine【Patent pending】
ATAP-1000N
New type full automatic slab sheet cutting machine
SDAP-1183FBAT-PT
Plastic full automatic test specimen cutting machine【Patent pending】
SDAP-1200FD-TRPL
Plastic almighty test specimen cutting machine
SDAP-1200FBR / SDAP-1200FDR
Under head type compressed air sample cutting machine
| Moving caster and adjustment bolt for installation are equipped with frame - Solid type. | |
| Diameter of ram of air cylinder: φ200 x 150(ST)㎜ Inside dimensions of room: Approx. (W)600 x (D)400 x (H)400㎜ |
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| Large materials can be cut in wide cutting room. Transparent hoods are equipped around cutting room. At front opening, area sensor by infrared rays or turn over type safety door is equipped for safety. |
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SDAP-100N
Desk type compressed air sample cutting machine
| Diameter of ram of air cylinder: φ200 x 100(ST)㎜ Inside dimensions of room: Approx. (W)500 x (D)400 x (H)400㎜ |
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| Designed compact (Desk type). |
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| Transparent hoods are equipped around cutting room.【In option, area sensor by infrared rays or turn over type safety door can be equipped.】 | |
SDAP-100NP
Desk type compressed air sample cutting machine (Prepared for pipes)
| Diameter of ram of air cylinder: φ200 x 100(ST)㎜ Work clamps (right and left) by compressed air system are equipped to fix a center of round surface inside of a tubular material. |
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| 15(t)㎜ max. thickness of wall of tubular materials, can be cut. | |
| Forced knockout mechanism for a sample is equipped. As for the issue what it has been thought as difficult for a long time, we improved knockout mechanism for a remained sample after punched. By the improved knockout mechanism, the sample can be instantly taken out from a die after punched. |
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| Work clamp mechanism by compressed air is equipped. In conventional method, there were many cases necessary to hold a work manually and therefore very dangerous operation were required. However, by our clamp mechanism, it became possible to maintain the definite punching position safely and positively. |
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SDAP-1200FBGK
Compressed air unvulcanized rubber cutting machine【Patent pending】
| Moving caster and adjustment bolt for installation are equipped with frame - Solid type. Bale size (MAX): Approx. (W)350 x (L)700 x (T)230㎜ Prepared for synthetic rubber, natural rubber, fluorine system unvulcanized rubber. |
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| Diameter of ram of air cylinder: φ200 x 250(ST)㎜ Inside dimensions of room: Approx. (W)760 x (D)600 x (H)500㎜ Cutting cutter: Super Guillotine Cutter (one-piece blade), Overall length of cutting edge: L = 510㎜ (replaceable) |
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| Upper limit position of Super Guillotine Cutter and cutting edge receiving mechanism are interlocked (variable type). As safety devices, transparent hoods are equipped around cutting room and infrared area sensor is equipped at front opening. |
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| By the combination with Super Guillotine Cutter (replaceable blade cutter system), natural rubber, fluorine system bale, etc. can be cut statically by the lowest possible pressurized pressure which was not in conventional method. | |
| Developed and designed compact for the use of laboratory, production line, etc. It is possible to do small dividing work of bale safely and rationally. |
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Download
PDF Catalog 794KB (ENGLISH)
PDF Catalog 778KB (JAPANESE)
ATAP-1000N
New type full automatic slab sheet cutting machine
| Sizes of slab sheet: 150 x 150 x 2(t)㎜, with receiving stockcar 60 pcs. (max.) x 2 sets Ranges of hardness of slab sheet: 30°～98° (Durometer A) |
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| Each drive part: By compressed air cylinder system and air sequence Diameter of ram of air cylinder: φ180 x 200(ST)㎜ Control mechanism: Programming controller - LCD (9 inches) Outer setting mechanism: Air conditioning control (by LCD above-mentioned) Power source: AC100V Single phase 50/60Hz 15A Air supply pressure: 0.65MPa Unit dimensions: Approx. (W)1300 x (D)650 x (H)1400㎜ Unit weight: Approx. 590kg |
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| JIS K6251, Types: 1, 2, 3 & 5 and JIS K6252 Crescent-shaped, Angle-shaped Other various kinds of test specimen |
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| 60 pcs. (max.) of slab sheets can be set in slab sheet supply stockcar. Also, another 60 pcs. of slab sheets can be set for standby in a spare stockcar. | |
| After slab sheet was set, subsequent progresses are made automatically and cutting time is substantially shortened than that of conventional type. | |
| Re-starting of program after emergency stop, continuous operation is possible as each movement is controlled separately. | |
| After punched, at the time of taking out of test specimen, in order to minimize compression bonding phenomena between knockout plate and slab sheet, air system forced knockout mechanism is equipped which solves a trouble that seldom happens. | |
| After punched, a test specimen is sucked by vacuum and transferred to collection box automatically by cylindrical trolley system. | |
SDAP-1183FBAT-PT
Plastic full automatic test specimen cutting machine【Patent pending】
Air cylinder three-head system
Moving caster and adjustment bolt for installation are equipped with frame - Solid type
New JIS K7139:2009 based on ISO standards (ISO 20753) for plastic, has defined the tensile test specimens of three types of A1, A2 and A3. As they can be applicable to a wide range of applications, they are often referred to as multipurpose test specimens.
The feature of multipurpose test specimens is that test specimens are formed under the same conditions and are measured in the same state. It is said therefore, that the dispersion does not occur in the characteristic value of the test specimens to be obtained.
In the past, there was the impossible physically to obtain the test specimen for tensile test and other test specimen including for Izod and Charpy impact tests directly from cutting. If the test specimen could be obtained, it has many difficulties for standard specimen.
Therefore, in general, to obtain the test specimen, machine cutting method was only used as the effective means. But, in this preparation method, it needs much time. And also there were many difficulties such as physical influence to the test specimen due to friction heat to be happened at the time of cutting work, rough finish of cutting surface, problem in accuracy, the cost of equipment itself, etc.
This equipment is developed by us as the rational and ideal full automatic cutting equipment for making test specimen eliminating many such technical problems.
Also, in improving this equipment, epoch-making ideas in the means of making the standard test specimen and the technique of Super Dumbbell® (replaceable blade cutter system) which is our original products are combined.
| Dia. of air cylinder ram φ 180 × 100(ST)mm 3-stroke parallel arrangement system Air working pressure: 0.15 ～ 0.75MPa Sizes of work-table: 200 × 200mm Work clamp mechanism: 2-parallel air-clamp (right & left) system Outer control panel: Programmable terminal (LCD type 10.4 inches, color) Programming controller: Omron’s CQM1-CPU43V1 equivalent |
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| Mode A Tensile dumbbell-shaped Mode B Prism-shaped, cutting pitch P=10mm |
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| Mode A 5-test specimen Mode B 10-test specimen |
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| 1.1 set SDSPK-1001B-Du (right & left) & end cutter 2.1 set SSSK-1000-Du & end cutter |
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| Cutting room: Equipped PVC (transparent) safety hood structure and 2-safety door. Unit dimensions: Approx.(W)1500×(D)600×(H)1400㎜ Weight: Approx.450kg Power Source: AC-100V Single phase 50/60Hz 5A |
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| 1.Addition of various cutting modes 2.Temperature control (heating mechanism):Heating mechanism built-in by temperature control (2-system) Cutter side: AC-100V 400W Table side: AC-100V 500W Object of materials: PVC, PC, PS and other hard thermoplastics Temperature range: Room temperature ～ 199 ℃ Control system: Digital system PID proportional control system |
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Download
PDF Catalog 7853KB (ENGLISH)
PDF Catalog 7250KB (JAPANESE)
SDAP-1200FD-TRPL
Plastic almighty test specimen cutting machine
Work-table Movable Type
Turning Function (Automatic & Manual)
Parallel Transfer Function (Manual)
New JIS K7139:2009 based on ISO standards (ISO 20753) for plastic, has defined the tensile test specimens of three types of A1, A2 and A3. As they can be applicable to a wide range of applications, they are often referred to as multipurpose test specimens.
The feature of multipurpose test specimens is that test specimens are formed under the same conditions and are measured in the same state. It is said therefore, that the dispersion does not occur in the characteristic value of the test specimens to be obtained.
In the past, there was the impossible physically to obtain the test specimen for tensile test and other test specimen including for Izod and Charpy impact tests directly from cutting. If the test specimen could be obtained, it has many difficulties for standard specimen.
Therefore, in general, to obtain the test specimen, machine cutting method was only used as the effective means. But, in this preparation method, it needs much time. And also there were many difficulties such as physical influence to the test specimen due to friction heat to be happened at the time of cutting work, rough finish of cutting surface, problem in accuracy, the cost of equipment itself, etc.
In order to solve these technical problems, we already developed Plastic full automatic test specimen cutting machine, model: SDAP-1183-FBAT-PT, which combined our epoch-making ideas and our technic for our original products, Super Dumbbell® (replaceable blade cutter system), as the manufacturing equipment of standard specimen. So far, we have been selling many units of this equipment as rational and ideal cutting equipment.
SDAP-1200FD-TRPL PLASTIC ALMIGHTY TEST SPECIMEN CUTTING MACHINE utilizes excellent characteristic and technic of aforesaid Plastic full automatic test specimen cutting machine which is already developed by us and in addition this is newly developed cutting equipment which is equipped update cutting system based on the development philosophy of this equipment.
| Main cutting drive part: Diameter of air-cylinder ram φ 200 × 100(ST)mm Air working pressure: 0.15 ～ 0.65MPa Size of work-table: Approx. 200 × 220mm Usable up to 4.5(t)mm (MAX) thickness |
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| Work-table rotation range: 0° - 90 ° / 0 ° - 180 ° manual change Work-table sliding part: Y axis (front and rear) LM linear guide and thrust bearing mechanism Transfer stroke: 120mm by manual handle (2.0mm / turn) Transfer distance display: Linear scale, liquid digital 5 digits display (3-integer / 2-decimal) Work-table turning function is equipped.: As work-table turns, you can use one die-set for a general-purpose.  |
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| Size of sheet 1.Dumbbell-shaped (JIS K7139 type-A2 or type-A3): (W)35 × (L)170mm 2.Rectangle-shaped (JIS K7139 type-B3 and others): (W)200 × (L)200mm |
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| 1.SDSPK-1001B-Du: Dumbbell-shaped 2.SSSK-1000S-Du: Rectangle-shaped |
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| Equipped around cutting room: PVC transparent safety hoods are installed (at right & left and backside) Front opening: Turn over type safety door is installed (PVC made).During it opens, circuit of main cutting drive is cut off. Unit dimensions: Approx. (W)800 × (D)750 × (H)1150mm, or 1450mm Unit weight: Approx. 250Kg Power source: AC-100V Single phase 50/60Hz 5A |
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| 1.Infrared area sensor mechanism: Front opening (safety mechanism) | |
| 2.Temperature control (heating mechanism):Heating mechanism built-in by temperature control (2-system) a.Cutter side: AC-100V 400W b.Table side: AC-100V 500W Object of materials: PVC, PC, PS and other hard thermoplastics Temperature range: Room temperature ～ 199 ℃ Control system: Digital system PID proportional control system |
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Download
PDF Catalog 781KB(ENGLISH)
PDF Catalog 816KB(JAPANESE)
SDAP-1160FAT-PT
Brittleness temperature test specimen automatic cutting machine (Prepared for New JIS)
Dimension of Brittleness temperature test specimen stipulated by ISO 974/JIS standard is extremely microscopic size and strict allowable accuracy is defined. Also, numbers of test specimen to be put on the clamp are many [1 shot = 15 pcs. x numbers of brittleness destroy temperature point].
Therefore, it is necessary to make a large quantity of test specimen.
From this point of view, the biggest problem to be solved was to shorten the necessary time for making the test specimen and to obtain more accurate test specimen.
This cutting machine was developed to satisfy these purposes completely.
In addition, this cutting machine is combined with manufacturing function to make other various kinds of test specimen. Therefore, this is multi-functioning type automatic cutting machine which can be used for wide ranges.
| 1.ISO 974 (2000), JIS standard (provisional): (W)2.5 ± 0.05 × (L)20 ± 0.25 × 2(t)mm | |
| 2.JIS K7216 A-shaped (currently JIS), ASTM D746: (W)6.0 ± 0.4 × (L)38.0 ± 2.0 × 2.0(t)mm | |
| 1.JIS K7139 type-B3 test specimen: (W)10 × (L)80 × 4(t)mm | |
| 2.JIS K6774, ASTM D1693 stress cracking test specimen: (W)13 × (L)38 × 2(t)mm | |
| 3.Other various kinds of rectangle and square-shaped test specimens | |
| PP, PE, others | |
| Cutting drive part:Diameter of ram of air cylinder: φ160 x 75(ST)㎜ 3-position type (middle position is for standby type) Automatic work clamp: Diameter of ram of air cylinder: φ50 x 10(ST)㎜ Control mechanism:Driver for controlling, programming controller, programmable terminal (LCD) and combination by other air sequence mechanism Outer setting operation panel: Programmable terminal (LCD) 5.7 inches Cutting room: Transparent hoods are equipped at right, left and backside. Safety door is equipped in front. |
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| Unit dimensions: Approx. (W)750 x (D)500 x (H)1400㎜ Unit weight: Approx. 250kg |
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| Power source: AC100V Single-phase 50/60Hz 5A Air supply pressure: 0.65MPa |
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2243-1,Kasahata,Kawagoe-Shi, Saitama-Ken, Japan+81 49 232 1550
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